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Customized Ultrasonic Welding Horn Rectangle/ Circular Ultrasonic Cutting Horn

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Customized Ultrasonic Welding Horn Rectangle/ Circular Ultrasonic Cutting Horn

Customized  Ultrasonic Welding Horn Rectangle/ Circular Ultrasonic Cutting Horn
Customized  Ultrasonic Welding Horn Rectangle/ Circular Ultrasonic Cutting Horn Customized  Ultrasonic Welding Horn Rectangle/ Circular Ultrasonic Cutting Horn Customized  Ultrasonic Welding Horn Rectangle/ Circular Ultrasonic Cutting Horn

Large Image :  Customized Ultrasonic Welding Horn Rectangle/ Circular Ultrasonic Cutting Horn

Product Details:
Place of Origin: China
Brand Name: Rps-sonic
Certification: CE
Model Number: Rps-H330
Payment & Shipping Terms:
Minimum Order Quantity: 1pcs
Price: negotiable
Packaging Details: CARTON
Delivery Time: 5DAYS
Payment Terms: T/T, Western Union
Supply Ability: 200PCS/MONTH

Customized Ultrasonic Welding Horn Rectangle/ Circular Ultrasonic Cutting Horn

Description
Material: Titanium Alloy Frequency: 20Khz
Dimension: Customized Connect Screw: 1/2-20unf
High Light:

ultrasonic transducer horn

,

ultrasonic cutting horn

rectangle and round ultrasonic welding horn design guide supply

 

Parameter:

 

Please check our horn dimension as follows:

15k rectangle horn Steel Aluminum alloy Titanium alloy
Length(mm) width(mm) length(mm) width(mm) length(mm) width(mm)
90 12-30 70 12-30 70 20-30
120 12-30 80 12-30 90 20-30
155 12-30 90 12-30 155 20-30
210 20-30 120 15-30 180 20-30
270 20-30 160 15-30 210 20-30
320 20-30 210 15-30 270 20-30
    270 15-30    
    320 15-30    
    350 15-30    
15k Circle horn Steel Aluminum alloy Titanium alloy
diameter diameter diameter
30 30 30
50 50 50
65 65 65
75 75  
85 85  
90 90  
20k rectangle horn Steel Aluminum alloy Titanium alloy
Length(mm) width(mm) length(mm) width(mm) length(mm) width(mm)
50 15-25 50 10-25 90 10-25
60 15-25 55 10-25 95 10-25
65 15-25 60 10-25 100 10-25
70 15-25 70 10-25 115 10-25
90 15-25 90 10-25 120 10-25
95 15-25 95 10-25 140 10-25
115 15-25 115 15-25 160 10-25
155 15-25 175 15-25 175 10-25
175 15-25 200 15-25 200 10-25
200 15-25 210 15-25 210 10-25
210 15-25 270 15-25 270 10-25
270 15-25 300 15-25 300 10-25
20k circle horn steel Aluminum alloy Titanium alloy
diameter diameter diameter
30 20 20
35 35 35
40 40 40
45 45 45
50 50 50
54 54 54
65 65 65
  75

 

Horn or Sonotrode. The ultrasonic welding horn is sometimes more commonly referred to as a sonotrode outside the United States. The ultrasonic welding horn receives vibrations from the booster and further amplifies or attenuates the amplitude of the acoustic waves. The ultrasonic welding horn is also responsible for applying these vibrations to the parts being welded by direct contact. In a plastic welder, the ultrasonic welding horn and booster vibrate axially at the operational frequency set by the power supply. The ultrasonic welding horn contacts the top plastic piece and applies these vibrations perpendicular to the surface of the part. In contrast, metal welder horns lay horizontal, and the vibrations are applied parallel to the parts’ surface. The ultrasonic welding horn is uniquely engineered to vibrate with its ends moving in opposite directions at all times while the welding horn’s center stays in place. By multiplying the converter’s output amplitude by the gain of the booster and by the gain of the wedling horn, you can find the stack’s effective output amplitude applied to the part. Titanium is the material of choice for horn construction due to its mechanical properties such as high fatigue strength and hardness, but economical aluminum and steel horns also exist for the right application. There are multitudes of welding horn shapes that each have their own unique application, and custom ultrasonic welding horns can be made for special applications. A circular horn for example is useful when the parts are to be welded on their circumference. Before a horn can apply the vibration to the workpiece, it must first be lowered into place.

 

 

How to  design an ultrasonic welding horn:

1. Depending on the application: we will have a general design direction according to different applications, such as ultrasonic cutting, ultrasonic welding, ultrasonic sealing

2. Design the horn darwing, Design a reasonable ultrasonic horn according to the size of the welding & cutting area, and issue 3D modeling graphics

3. FEA analysis the horn to confirm best result

4. Make the horn 

5. Surface treatment

Why RPS-SONIC HORN:

 

1. Every horn will be designed by FEA system , so that to confirm the End face of the ultrasonic horn with uniform force

2. All ultrasonic horns with three months warranty.

3. Specialized in high power ultrasonic for more than ten years

4. Every ultrasonic horn with 24hours old testing before shipment.

5. Good packing, no packing problem during the 10 years exporting business.

6. Every customer will get purchase records and there are certain rewards after accumulation

 

Service and shipment

  • Warranty one year for transducer.
  • You can contact us for technical inquiry any time.
  • We supply OEM service for oversea customer, also will keep Confidentiality for our customers.
  • We supply customized products service for small quantity also.
  • Shipment by FED-EX /DHL/UPS/TNT

 

Customized  Ultrasonic Welding Horn Rectangle/ Circular Ultrasonic Cutting Horn 0

 

 

Contact Details
Hangzhou Powersonic Equipment Co., Ltd.

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