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Low Density Titanium Welding Horn High Specific Strength TC4

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Low Density Titanium Welding Horn High Specific Strength TC4

Low Density  Titanium Welding Horn High Specific Strength  TC4
Low Density  Titanium Welding Horn High Specific Strength  TC4

Large Image :  Low Density Titanium Welding Horn High Specific Strength TC4

Product Details:
Place of Origin: China
Brand Name: Rps-sonic
Certification: CE
Model Number: Rps-H330
Payment & Shipping Terms:
Minimum Order Quantity: 1pcs
Price: negotiable
Packaging Details: CARTON
Delivery Time: 5DAYS
Payment Terms: T/T, Western Union
Supply Ability: 200PCS/MONTH

Low Density Titanium Welding Horn High Specific Strength TC4

Description
Material: Titanium Alloy Frequency: 20Khz
Dimension: 330*20mm Connect Screw: 1/2-20unf
High Light:

ultrasonic assembly horns

,

ultrasonic cutting horn

high quality TC4 15khz Titanium welding horn for ultrasonic welding

 

 

Why choose Titanium for  ultrasonic horn?

TC4 titanium alloy description
Intensity
After solid solution strengthening treatment of TC4 material, the strength does not increase much, namely 1100MPa, and the strength is generally 900MPa in the annealed state.

Thermal expansion coefficient
TC4 titanium alloy has a series of advantages such as excellent corrosion resistance, low density, high specific strength, good toughness and weldability.

Mechanical properties
Tensile strength σb / MPa≥895, prescribed residual elongation stress σr0.2 / MPa≥825, elongation δ5 (%) ≥10, section shrinkage ψ (%) ≥25
chemical composition
TC4 contains the balance of titanium (Ti), iron (Fe) ≤ 0.30, carbon (C) ≤ 0.10, nitrogen (N) ≤ 500.05, hydrogen (H) ≤ 0.015, oxygen (0) ≤ 0.20, and aluminum (AI) 5.5 ~ 6.8, Vanadium
(V) 3.5 ~ 4.5

density
4.5 (g / cm3) Working temperature -100 ~ 550 (° C)

Thermal conductivity
The thermal conductivity is 1/5 of iron and 1/10 of aluminum. The thermal conductivity of TC4 is 1 = 7.955W / mK.

Titanium alloy TC4 is an extremely important lightweight structural material, which has very important application value and broad application prospects in the fields of petroleum, aviation, aerospace, vehicle engineering, biomedical engineering and other fields.

 

 

Parameter:

 

Please check our horn dimension as follows:

15k rectangle horn

Steel

Aluminum alloy

Titanium alloy

Length(mm)

width(mm)

length(mm)

width(mm)

length(mm)

width(mm)

90

12-30

70

12-30

70

20-30

120

12-30

80

12-30

90

20-30

155

12-30

90

12-30

155

20-30

210

20-30

120

15-30

180

20-30

270

20-30

160

15-30

210

20-30

320

20-30

210

15-30

270

20-30

 

 

270

15-30

 

 

 

 

320

15-30

 

 

 

 

350

15-30

 

 

15k Circle horn

Steel

Aluminum alloy

Titanium alloy

diameter

diameter

diameter

30

30

30

50

50

50

65

65

65

75

75

 

85

85

 

90

90

 

20k rectangle horn

Steel

Aluminum alloy

Titanium alloy

Length(mm)

width(mm)

length(mm)

width(mm)

length(mm)

width(mm)

50

15-25

50

10-25

90

10-25

60

15-25

55

10-25

95

10-25

65

15-25

60

10-25

100

10-25

70

15-25

70

10-25

115

10-25

90

15-25

90

10-25

120

10-25

95

15-25

95

10-25

140

10-25

115

15-25

115

15-25

160

10-25

155

15-25

175

15-25

175

10-25

175

15-25

200

15-25

200

10-25

200

15-25

210

15-25

210

10-25

210

15-25

270

15-25

270

10-25

270

15-25

300

15-25

300

10-25

20k circle horn

steel

Aluminum alloy

Titanium alloy

diameter

diameter

diameter

30

20

20

35

35

35

40

40

40

45

45

45

50

50

50

54

54

54

65

65

65

 

75

 

The key factors of the ultrasonic welding horn manufacturing of the ultrasonic welding horn: The vibration mode of the ultrasonic welding horn needs to be a resonance mode with uniform amplitude distribution and scattered internal alternating stress. The smaller the value, the better. The vibration state affects the life and welding ability of the ultrasonic welding horn, and it will cause serious damage to the ultrasonic system. Therefore, it is very important to determine whether the vibration state of the ultrasonic welding horn is normal. In the past, the planning and manufacturing of ultrasonic welding horns were mostly based on experience, and the quality of the vibration state was judged. In addition to the value analysis of the ammeter and voltmeter on HORN CHECK, the vibration state of the ultrasonic mold was mainly measured by hand. Accumulated experience over a suitable period of time is necessary for correct identification, so the vibration state test should be based on instrumental data and supplemented by hand feeling tests. Ultrasonic Welding horn

 Vibration Test and Discrimination Method HORN CHECK machine test to check whether the frequency (F) current value <A> and voltage value <V> are within the specified value when the ultrasonic mold vibrates; when the frequency is not within the specified range The electrical characteristics of ultrasonic waves may be different. That is to say, when the ultrasonic mold is not in the standard frequency, its resonance does not mean that it can still maintain resonance in the standard frequency range. Check whether the current and voltage of the ultrasonic mold are abnormal PULSE. The PULSE indicates that the ultrasonic welding horn is difficult to vibrate, which means that the ultrasonic welding horn has a poor vibration state. The impedance analyzer detects whether the waveform of the resonance frequency of the ultrasonic mold is normal by frequency scanning, whether there is a complex frequency, and the ultrasonic welding horn has a frequency close to the resonance frequency.

 

Why RPS-SONIC HORN:

 

1. Every horn will be designed by FEA system , so that to confirm the End face of the ultrasonic horn with uniform force

2. All ultrasonic horns with three months warranty.

3. Specialized in high power ultrasonic for more than ten years

4. Every ultrasonic horn with 24hours old testing before shipment.

5. Good packing, no packing problem during the 10 years exporting business.

6. Every customer will get purchase records and there are certain rewards after accumulation

 

 

Service and shipment

  • Warranty one year for transducer.
  • You can contact us for technical inquiry any time.
  • We supply OEM service for oversea customer, also will keep Confidentiality for our customers.
  • We supply customized products service for small quantity also.
  • Shipment by FED-EX /DHL/UPS/TNT

 

 

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Contact Details
Hangzhou Powersonic Equipment Co., Ltd.

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