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28khz High Amplitude Ultrasonic Spot Welding Gun with titanium horn

28khz High Amplitude Ultrasonic Spot Welding Gun with titanium horn

ultrasonic spot welding gun

28khz spot welding gun

high amplitude spot welding gun

Place of Origin:

China

Brand Name:

Rps-sonic

Certification:

CE

Model Number:

WC35/28

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Product Details
Frequency:
28khz
Power:
800w
Name:
Ultrasonic Spot Welding Gun
Color:
Blue
Material:
Metal Shell
Payment & Shipping Terms
Minimum Order Quantity
1pcs
Price
negotiable
Packaging Details
CARTON
Delivery Time
1DAYS
Payment Terms
T/T, Western Union
Supply Ability
200PCS/MONTH
Product Description

28Khz High Amplitude Ultrasonic Spot Welding gun for Automotive Interior Panel

 

 

Whats the principle of Ultrasonic plastic welding?

When ultrasonic act on the thermoplastic plastic contact surface, high-frequency vibrations of tens of thousands of times per second. This high-frequency vibration reaches a certain amplitude, and the ultrasonic energy is transmitted to the weld zone through the upper weldment, because the weld zone have a large acoustic resistance, so local high temperatures are generated. Moreover, due to the poor thermal conductivity of the plastic, it can not be dissipated in time and gather in the weld zone, so that the contact faces of the two plastics melt rapidly, and after a certain pressure, they are integrated into one. When the ultrasonic wave stops, let the pressure last for a few seconds to solidify it, thus forming a strong molecular chain for welding purposes, the welding strength can be close to the strength of the raw material. The quality of ultrasonic plastic welding depends on the amplitude of the transducer welding head, the applied pressure and the welding time. The welding time and the welding head pressure can be adjusted. The amplitude is determined by the transducer and the horn. These three quantities have a suitable value for each other. When the energy exceeds the appropriate value, the melting amount of the plastic is large, and the welding material is easily deformed; if the energy is small, the welding is difficult, and the applied pressure cannot be increased. This optimum pressure is the product of the length of the side of the welded portion and the optimum pressure per 1 mm of the edge. Ultrasonic welding is a high-tech technology for welding thermoplastic technology. Various thermoplastic rubber parts can be processed by ultrasonic welding without adding solvent, adhesive or other auxiliary products. The advantage is to increase productivity and reduce cost. improve product quality.

Ultrasonic plastic welding principle: The generator generates 20KHZ, (or 15KHZ) high-voltage, high-frequency signal, through the conversion system, converts the signal into high-frequency mechanical vibration, which is applied to the workpiece of plastic products, through the working surface and the intrinsic intermolecular The friction causes the temperature to be transmitted to the interface to rise. When the temperature reaches the melting point of the workpiece itself, the workpiece welding port is rapidly melted, and then filled in the gap between the interfaces. When the vibration stops, the workpiece is simultaneously cooled and fixed under a certain pressure. , to achieve the perfect welding.

 

28khz High Amplitude Ultrasonic Spot Welding Gun with titanium horn 028khz High Amplitude Ultrasonic Spot Welding Gun with titanium horn 128khz High Amplitude Ultrasonic Spot Welding Gun with titanium horn 228khz High Amplitude Ultrasonic Spot Welding Gun with titanium horn 3

28khz High Amplitude Ultrasonic Spot Welding Gun with titanium horn 4

 

Parameter

 

Item Parameter Advantage: Application

28Khz ultrasonic hand welder

Straight type

▪ 28Khz 800W

▪ Digital generator

▪ Horn customized

▪ Aluminum alloy&Steel & Titanium alloy

▪ Power Supply: 220v 50/60HZ

1. light generator ,light hand welder.The generator 120*120*380, whole weight5KG, with generator 4kg, and the 28Khz hand welder 1kg, 35Khz hand welder 0.8kg. Suit for hand operate.

2. Special alloy metal housing, the housing of the hand-welder is light but firm, not easy to be deformed, longer it’d using life.

3. Digital generator, it can tracking the frequency itself, easy for operate. Output /welding time adjustable, suit for both hand operate and machine operate.

PP PVC Fabric woven PE ABS

PS Nylon PU PET All Thermoplastic material, the thickness 8mm in max.

 

Straight type suit for both hand /machine operate.

Gun type suit for hand operate.

 

 

28Khz ultrasonic hand welder

Gun type

35Khz ultrasonic hand welder

Straight type

▪ 35Khz 500W

▪ Digital generator

▪ Horn customized

▪ Aluminum alloy&Steel & Titanium alloy

▪ Power Supply: 220v 50/60HZ

PP PVC Fabric woven PE ABS

PS Nylon PU PET All Thermoplastic material, the thickness 5mm in max.

 

Straight type suit for both hand /machine operate.

Gun type suit for hand operate.

 

35Khz ultrasonic hand welder

Gun type

For better application , it is better share all the material information with me, the material, thickness, operate way, speed requirements before order .

 

Application fields:

Widely used in the Automotive Industry, Electronic Industry, Medical Industry, Household Appliances, Woven Apparel, Office Supplies, Packaging Industry, and Toy Industry And So On. Such As Plastic Body Parts, Car Doors, Car Dashboard, Lights, Mirrors, Sun Visor, Interior Parts, Filters, Reflective Material, Reflective Spike, Bumper, Cable, Motorcycle Plastic Filter, Radiator , Tanks, Pallet Plates. Plastic Electronics: Prepaid Water Meters, Communications Equipment, Atheism Phone, Mobile Phone Accessories, Cell Phone Case, Battery Case, Charger, Maintenance Valve Regulated Lead-Acid Batteries, 3-Inch Floppy Disk, U Disk, SD Card, USB Connectors, Toys, Stationery: Folder, Album, Folding Boxes, PP Hollow Board, Pen Loops, Ink Cartridges, Toner Cartridges. Medical Daily: Watches, Kitchen Utensils, Oral Liquid Bottle, Drip Caps, Mobile Phone Accessories, Gold Soft Brush, Daily Necessities, Health Supplies, Children's Products, Air Mattresses, Clothes Hangers, Tool Holder, Coffee Pot, Cover And Civil Speaker Grille Metal Surface.

Consumer products, automotive components, medical devices and most all industries use ultrasonic plastic welding. Metal inserts may be secured in plastic and dissimilar materials can often be bonded with proper tooling design. ToolTex specializes in toepad welding applications and has worked on several automotive applications.

28khz High Amplitude Ultrasonic Spot Welding Gun with titanium horn 5

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