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This product discloses an amplitude-balanced multi-pin front horn and Back driver. Multiple waist holes. This method solves the problems of different lengths of welding horns, inconsistent amplitudes, the front horn is easy damage, reasonable structural design is very important. Rps-sonic can customize such welding horns according to more complex products.
To produce a pair of Ultrasonic assembly Horns back driver with multiple front drivers, the following factors must be considered:
1. Product requirements: Determine the service life and wear rate of the mold, so decide which material to use;
2. Shape of the product: What kind of welding process is used, set the size of the mold, pressure transmission area, deformation of the product during fusion, how much power and what functions are required. Whether the work can be completed in one welding;
3. The plastic properties of the product: determine the working amplitude of the mold, which work should receive ultrasonic energy, the form, location, and size of the energy conducting wires. How to design the contact position when different plastics are combined;
4. Excellent after-sales service.
Under the condition of the same amplitude, the energy of the vibration of an object is proportional to the vibration frequency. When the ultrasonic wave propagates in the medium, the frequency of the particle vibration of the medium is very high, so the energy is very large. Ultrasonic mold (HORN), generator and accessories are indispensable and important parts of ultrasonic plastic welding machine. The quality of the mold will directly affect the quality of ultrasonic welding plastic parts, so it is a very important link.
Due to the different occasions and welding materials, the custom welding size of the welding die is different, and its specifications are also various. Its output power ranges from tens of watts of manual welding machines to several kilowatts of mainframes, generally in the range of 15KHz to 40KHz.
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