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30Khz Installed Ultrasonic replacement blade cutter for plastic cutting
|Power supply||AC220V 50/60Hz|
|Horn material||Rapid steel|
|Size of cutter||Blade replaceable|
Ultrasonic cutting knife is a kind of ultrasonic equipment specially used for cutting. Ultrasonic cutting method: Knife type: Load the ultrasonic wave on the cutting tool, so that the tool generates ultrasonic vibration, so as to achieve the cutting effect. Suitable for different process conditions and cutting objects. Application range: Used for cutting rubber, synthetic fabrics, cloth, plastics, food, etc. Principle The principle of ultrasonic cutting is completely different from the traditional cutting. Ultrasonic cutting uses the energy of an ultrasonic transducer to heat and melt a part of the material to be cut, so as to achieve the purpose of cutting the material. Therefore, ultrasonic cutting does not require a sharp edge, nor does it require a lot of pressure, and will not cause chipping or damage to the material being cut. At the same time, because the cutting knife is vibrating ultrasonically, the frictional resistance is particularly small, and the material to be cut is not easy to stick to the blade. This is particularly effective for cutting viscous and elastic materials, frozen materials such as food, rubber, etc., or objects that are inconvenient to apply pressure. Ultrasonic cutting has another great advantage, that is, it has fusion effect on the cutting part while cutting. Play the edge banding effect and prevent the loosening of the cut material organization. Advantages of characteristic ultrasonic cutting equipment. Knife-style cutting can adopt air-cooled and air-cooled designs to adapt to various working conditions and environments. The cutting speed is greatly improved, and the efficiency of traditional cutting knives is increased by more than 10 times. The use of high-power ultrasonic transducers as vibrating elements ensures Long-term stable work, suitable for special cutting applications, can cut various products that are difficult to cut by ordinary tools, solve production and processing problems, suitable for cutting various fabrics, cloth, plates, rubber and other thin products. High hardness blades and cutter heads can be installed It can be replaced, which reduces the cost of use. The cutting surface is hardened and is extremely wear-resistant. The ultrasonic cutting effect can be achieved almost without changing the original cutting process. The process improvement is minimal and the installation is simple.
The ultrasonic drive power converts the power into high-frequency and high-voltage alternating current and transmits it to the ultrasonic transducer. Ultrasonic transducers can convert the input electrical energy into mechanical energy, that is, ultrasonic waves. The expression is that the transducer moves back and forth in the longitudinal direction. The frequency of the stretching exercise is equal to the frequency of the high frequency AC current provided by the driving power supply. The function of the horn is to fix the entire ultrasonic vibration system and increase the output amplitude of the transducer. On the one hand, the tool (the cutter head) further amplifies the amplitude and focuses the ultrasound. On the other hand, ultrasonic waves are output, and a cutting blade similar to a cutting knife is used to concentrate the ultrasonic energy to the cut portion of the material to be cut. Under the action of huge ultrasonic energy, the part immediately softens and melts, and its strength is greatly reduced. At this time, as long as a small cutting force is applied, the purpose of cutting materials can be achieved.
1. The cutting precision is high, and the material is not deformed.
2. The cutting surface has good smoothness and good bonding performance.
3. Fast speed, high efficiency and no pollution.
4. There is little friction, which improves the production efficiency of cutting operations.
5. Simple operation: you can start cutting by turning on the switch.
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